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Installing a second layer of Tyvek Homewrap over the over exposed Tyvek?

orange_cat | Posted in General Questions on

Due to delays Tyvek Homewrap reached the 4 months of exposure mark. The builder proposes installing another layer on top, without removing. DuPont permits either but advises reduced permeability if installed as a second lawyer.

Zone 5A, wall assembly from the outside in:
– Brick
– Ventilated cavity
– XPS rigid CI
– WRB (Tyvek that got overexposed)
– Plywood sheathing (SSD)
– 2×6 wood frame (SSD)
– mineral wool batt insulation
– polyethylene vapor barrier
– drywall

What would you recommend?

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Replies

  1. xbcornwellco | | #1

    You may be able to just use the XPS rigid CI as the WRB with seams taped/etc. It depends the XPS specific manf brand being used.

    Detailing Tyvek to Tyvek sounds like a nightmare on a build with lots of windows/etc.

  2. Expert Member
    Akos | | #2

    If the house wrap is behind the rigid, it is not exposed. I would not worry about it.

    I have a neighbor that has had exposed house wrap for about 3 years and counting, not in the best shape but still there, this stuff holds up pretty well.

  3. orange_cat | | #3

    Unfortunately XPS is not installed. It is been just Tyvek over the plywood exposed to sun for 4 months. Windows were taped to the current layer of Tyvek. DuPont states that either replacement or laying a second layer on top is permitted, but there is reduced permeability with the second layer.

    I do not have the exact brand of XPS.

    1. Danan_S | | #5

      I think they are saying that since you are going to put xps on, the Tyvek is just acting as a secondary WRB, so you shouldn't need another layer of Tyvek.

      Also rigid xps boards when thick enough are impermeable anyways, so therefore your building envelope is already impermeable.

  4. Malcolm_Taylor | | #4

    orange_cat,

    The reduced permeance isn't a problem. Tyvek is 77 perms. Compare that to Typar at 12, and Tyvek Commercial at 28. You could argue regular Tyvek is too vapour-open.

    It's the plywood ( (o.5 to 20 perms), and the XPS (0.5 to 1 perms) which will govern how much drying to the exterior you get.

  5. matthew25 | | #6

    Is this assembly a vapor sandwich? Poly on the inside and XPS on the outside?

    1. Malcolm_Taylor | | #7
  6. orange_cat | | #8

    Thank you all and especially for asking the question about polyethylene.
    I have reread the linked (and linked from their) write ups, and I am still confused.

    The wall assembly is (from the outside)
    Brick (modular molded)
    Ventilated cavity
    XPS Rigid CI 1 inch [see the note below]
    WRB (Tyvek Homewrap that will now will be two layers)
    Plywhood Sheathing (SSD)
    2x6 wood framing (SSD)
    Mineral wool batt insulation (R-24)
    Polyethylene vapor barrier
    5/8 GWB

    For XPS - 1 inch XPS was specified originally with R-value of R-7.5 which apparently is not easy to find in Ontario so it still 1 inch of XPS, with R-5.
    Zone 5A.

    What is the verdict on Polyethylene in this scenario? (Cannot have more than 1 inch XPS for architectural reasons).

    1. Malcolm_Taylor | | #9

      orange_cat,

      If you had room for the recommended amount of exterior foam for your climate, then you should not include an interior vapour-barrier. With just 1 " of XPS you need the poly to keep the wall safe, and it is required by code. What you are proposing to use a very common wall assembly in Ontario, and it appears to work fine there.

    2. Expert Member
      Akos | | #10

      Pretty much what Malcolm said. This works well enough:

      http://effectiver.ca/calculator/wall.php?id=8843

      If you want better, have them use a variable perm membrane instead of poly. This is pretty pricy up here in the great white north for some reason but compared to the cost of a custom build, it is pretty much noise.

      http://effectiver.ca/calculator/wall.php?id=9343

      You can also ask if the builder can get you either fiber faced polyiso (stock item at most roofing places) or permeable polyiso such as EnerAir. These allow for a bit of drying and are higher R/inch, 1.5" is ~r9 which would let you skip the vapor retarder completely.

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