Which assembly is better?
Assembly 1: Plywood Sheathing + Pro Clima membranes + interior rockwool
Assembly 2: Zip Sheathing + exterior EPS + interior rockwool
Assembly 1 uses (theoretically) higher quality components like plywood sheathing and Pro Clima membranes.
Assembly 2 has continuous exterior insulation which means better R values. There’s also less of a need to fuss with perfect membrane sealing.
I’m leaning toward assembly 2. Climate zone 4a. Any thoughts?
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Better by what metric? How will this building be used? Obviously the first one would cost less and have lower environmental impact; the second one has more insulation and would cost less to operate. But there is a lot of room for discussion between those observations.
I suppose I'm optimizing for cost/performance. It will be used as a small, conditioned woodworking workshop. I'm going to see if I can use reclaimed EPS if possible to lower the environmental impact. The second one actually comes pretty close in cost to the first one surprisingly.
In a small space like that, I would go with the least amount of insulation that does the job. The environmental impact of using new foam will never be recovered. One caution about using reclaimed EPS: I used to recommend it, but a client used it on the exterior of her new house and she found that its tendency to crumble left a lot of micro-plastics which will pollute the local environment.
Interesting, thanks for the heads up on reclaimed EPS. Maybe I'll see if I can find any rockwool comfortboard on Craigslist.
The biggest reason for so much exterior R value was trying to keep the sheathing warm to hit the required ratio for condensation. Adding rockwool to the stud bays and rafter bays adds ~7% to the project costs, but increases their R values by ~2.5x.
I am doing zip-R + Rockwool. Lot easier to manage the construction process. zone 5a